Frequently Asked Questions

The Tube Processing Center is a plasma machine typically using one of the super popular Hypertherm PowerMax series torches. We have units in the field with millions of ignitions producing millions of parts.

Most customers choose compressed air. The Hypertherm Power Max series of Plasma units can use inert gases like Nitrogen and it helps some with smaller tubes. However, most people do not continue using it after they complete their own testing. There is also a recommended gas called F5 for cutting stainless steel it helps but you still won’t tig weld it without cleaning the parts or taking other measures.

For most customers, it would add $50,000 – $60,000 to the price and not benefit them.

The machine comes with the PieceMaker software for round material. For importing files from TEKLA, SDS2, or others most customers use Sigmatube or Lantek. For non-round profiles one of those two packages is required, except in special cases that can be discussed with our engineering group.

Compressed air and electricity. The torche’s consumables, nozzle and electrode, will typically last about 1,000-2,000 ignitions. That is typically about 800-1500 round parts. That might translate into $0.03 per part.

Windows 10

Yes and yes. Our warranty and remote support feature requires the machine to have access to the internet.

The typical programmer/operator with the basic 2100 series will feed three welding tables with ease.

No.

Nearly 100% in the USA. EMI manufactures most of the critical mechanical components themselves. The primary control components are also manufactured in our home state of PA. We have been doing it this way for nearly 20 years.

Our typical operator is a shop floor person who has an interest in computers, and who is willing to learn from the more experienced fitters. Many of our operators are programmers as well. The information required to program the machine is typically simpler than most cut sheets in use today. Hence, the operator/programmer is usually not a highly experienced individual.

The most common machine failures are the torch consumables.

Generally, under 10 SCFM.

See our TPC Specifications on the Plasma Systems page, which displays floor plans of our machines.